This exciting new product is a breakthrough in technology for the plastic injection moulding industry. Lowering scrap, increasing quality, decreasing cycle times and in-house application method, this coating offers it all. Every moulding facility should have NMR on hand no matter whether you are big or small, moulding automotive bumpers or micro-components. Click here to see the video!

NMR is a self-applied, non-migrating mould coating that facilitates part release from 5000 to 100 000, and even up to 300 000 cycles per coating application. The coating is applied by brush, cloth or dropper and is only 100-200 nanometres thick.

NMR has a specially designed form of hybrid material as its base and measures between 100-200nm (0.0001-0.0002mm) in thickness. It is as though the coating is not even there. This coating has hydrophobic (fluid repelling) anti-stick, anti-static and anti-corrosion properties with an extremely low-friction coefficient. In addition it repels UV, is non-toxic, is translucent and colourless, and transmigrates at an undetectable rate. Its low surface energy and chemical non-reactivity provides excellent dry anti-sticking properties. It also doesn't contribute to the production of unwanted chemical by-products called mould fouling.

Be it in the plastics or rubber industry, Nano Mould Release increases release rates by 30% to 50%. It greatly reduces the need to use traditional mould release products or to add expensive wax additives to your injection material. Dramatic increases in production output, reduced time spent on production and maintenance cycles, higher quality end products and a wider range of production capabilities make Nano Mould Release the ideal choice in the competitive manufacturing industry today. Nano Mould Release is the effective solution to mould release.

• Increases productivity - more parts per hour due to new optimum settings and parts not sticking in the mould.
• Enhances the flow of resin in moulds due to its low coefficient of friction.
• Parts release quicker. Allows the reduction in moulding pressure and temperature.
• Easily applied— 10 to 15 minutes in your premises. Unnecessary to send tools out.
• Cures in eight hours ( 8 plus 8 hours for HS coating )
• Reduction in part weight as resin is not packed as tight.
• Eliminates streaking and drag marks as moulds fill more easily , increasing quality and reducing rejects.
• Minimizes ejector pin push marks
• Eliminates use of other release agents.
• Not transferred to finished parts so no washing required prior to printing, painting or metalizing.
• Silicone free.
• Can be applied over polished or coated surfaces.
• May be applied over the whole mould or in specific inserts, cavities or on core pins.
• Bonds to all metal, plastic and plated die surfaces and can be removed with a wipe of the special cleaner.
• Acts as a rust and corrosion inhibitor.
• Non-toxic.
• Resists carbon build-up from burnt deposits due to extremely low coefficient of friction.

Kits

	Standard NMR Coating Kits				Kit Contains
Sample Kit	Standard Surface (SS)	Rough Texture Surface (RS)	Polished Surface (PS)	High Stress Surface HS-1 & HS-2	NMC Remover	Coverage* m2
5ml	SS5	RS5	PS5	HS5	25ml	0.5 – 0.9
15ml	SS15	RS15	PS15	HS15	50ml	1.4 -2.8
20ml	SS25	RS25	PS25	HS25	50ml	3.7 – 5.5
25ml	SS50	RS50	PS50	HS50	50ml	7.4 – 9.3

1. Sample kit price will be credited to the purchase of a complete 25 or 50 ml kit or 50% will be credited to the purchase of a 15 ml kit. 2. Full kits contain the coating in liquid form, applicator brushes, micro cloths, NMC Remover and instruction guide.

SOLUTION TYPES AND DESCRIPTIONS

   Standard Surface Solution (SS)

Fine surface texture that require good releasing and anti-stick properties.

    Rough Texture Surface Solution (RS)

Rough, porous, EDM surface texture; etched surface texture; complex/intricate profiles e.g. fine structures, ribs, undercuts, sliders etc. that require better releasing and anti-stick properties.

    Polished Surface Solution (PS)

For Highly polished; mirror-finish or diamond-lapped surface that requires to enhance a better cosmetic finish, eg. lens moulding.

    High Stress Surface Solution (HS) – DOUBLE COAT

All surface texture that undergo high-stress conditions e.g. glass-filled resins; stickly resins e.g. PP, PC, epoxy resin, etc. Reduces and, in most cases, eliminates dragging and lagging problems in high-wall and thin-wall molding. Covers up very fine hairline scratches and pores thus, improving cosmetic finish. Improved coating durability by as much as 40 - 50% longer than single coat series