Armoloy Coating


What is Armoloy® ?
Armoloy®
Thin Dense Chromium is a low-temperature (58°C to 60°C), surface coating process based on chrome-plating technology, but displays higher hardness, along with better lubricity and corrosion than any other chromium coating on the market. Through a proprietary chemical solution, Armoloy® is produced as a hard, thin, dense chrome coating, where its micro-nodular surface texture boasts benefits that other coatings can’t produce, enhancing use, and reducing wear.

Properties of Armoloy®

• High hardness – At 78HRc, Armoloy® Thin Dense Chrome is one of the hardest coatings available.

• Nodularity – A key property of Armoloy® is a nodular effect which increases lubricant retention and reduces surface contact area. This in turn improves the wear life and reduces friction.

• The dense nature of the coating means high corrosion resistance as the coating is almost free of micro-cracks (conventional chrome +/- 40 micro-cracks per cm2)

• Absolute adhesion - Armoloy® coating will not chip, flake, crack, peel or separate from the base metal under standard ASTM bend tests or under conditions of extreme heat or cold.

• Uniform deposits without thickness or edge build-up

• No requirement for post finishing (except special applications)

• Matt silver satin chrome finish
• Thermal Stability of between -240°C and 870°C
• Can be applied locally





Typical Thickness

The standard deposit thickness of Armoloy TDC ranges between 0.0025 -0.0075mm (2,5 – 7,5 microns) with a tolerance range of 1.5 microns.








Armoloy® Applications

Being a versatile coating, Armoloy® can be applied on a variety of shapes, sizes, forms and surfaces, creating a hard, slippery, and corrosion resistant surface. It can be applied to internal diameters as well as down blind holes as well as threads and flutes. There is no loss in definition or profile of the surface and even scratches and blemishes, are reproduced in detail with 100% adhesion to the base metal.
Various industries have used Armoloy® with great effect.
• Automotive - Engine and transmission parts such as valves, valve guides, pistons, gears and splines are protected without detrimental tolerance changes or variations.
Food and Pharmaceutical Processing - Armoloy’s nodular Thin Dense Chromium protects processing equipment against wear and corrosion without lubrication. Armoloy® coating resists attack by most organic and inorganic compounds, and is approved for use by the US FDA.
• Bearings and bearing surfaces coated with Armoloy® can run longer and cooler and are comparable to a 440C Stainless Steel for corrosion protection.
Plastic and Rubber Moulding -- Plastic moulds have better release characteristics and reduced die wear when moulding abrasive materials. Armoloy® is also applicable on slides and locks and rotating cores.
• Nuclear components such as stainless control rods and tubes, adjusting nuts and bolts, grippers, lock pins and threaded components exhibit better anti-galling and corrosion resistance properties.
• Die Casting prevention as well as repair to heat checking can be performed on die casting moulds and gates and cores.
• Pumps and Valves with Armoloy® coated components handle corrosive liquids and abrasive materials with longer life.

 Successful Armoloy® Applications
Screw
Assemblies
Chopping / Granular Blades Die Casting
Moulds
Drill Bits for Soft
Alloy
Measurement
Gauges
Shafts Injection Screws Punches Bushings Pump Rotors
Rods Hinges Gears Seal Surfaces Pump Housings
Rails Collars Gear Racks Firearms Cavity Plates
Nuts Pump Pistons Press Tools Cutter Housings Cavity Inserts
Bolts Cylinders Sprockets Cutting Blades Ejector Pins
Power Screws Sleeves Ball Screws Shear Blades Ejector Sleeves
Washers Guards Guides Rotary Knives Chutes/Hoppers
Valves Dies Ball Bearings Spindles Dowel Pins
Valve Sterns Slines Bearing Races Pivot Pins Valve Guides
Valve Bodies Hammer Dies Rollers Nozzles Wear Rings

Safety & Cleanliness

FDA/USDA approved for use, without concern on food processing equipment, in clean room environments and medical/pharmaceutical applications. Independent testing has proven no issue of toxicity or skin irritation in Armoloy coated parts.

Benefits

• No chipping, cracking or peeling from the basis metal therefore absolute adhesion to the base metal
• Reduces fretting and pickup or galling
• Reduced wear and friction of moving parts
• Enhanced corrosion resistance, in some cases replacing stainless steel.
• Improved release characteristics on moulds and dies
• Reduced maintenance and machinery replacement costs
• Smoother, faster and quieter running equipment
• Complies to AMS-2438a (10/98)
• Can be applied to internal and external geometries
• Protects expensive replacement parts such as stainless steel and tool steels

Armoloy® can be applied to nitrided surfaces, but all components must be clearly defined as being nitrided before coating. Armoloy® will not affect the tensile, yield or fatigue properties of the basis metal.

A guideline for Armoloy® success

As the hardness and surface finish of base metals are increased, the performance of the Armoloy coating also improves. To maximise Armoloy performance, components should be engineered to a minimum of 50 HRc.

As the hardness and surface finish of base metals are increased, the performance of the Armoloy coating also improves. To maximise Armoloy performance, components should be engineered to a minimum of 50 HRc.

The Full Range of Manufacturing Metals
All Ferrous Metals Most Non-Ferrous Metals
Tool Steels: DIN1, 2379, K110, D2, K340, K460, K600, Gauge Plate, H13, S7, EN19, EN24, etc All Stainless Steels (300 and 400 Series, Inconel, 17 - 4PH, etc)
Bearing Steels (52100, 8620, etc) Beryllium, Copper Alloys / Ampoco®
Induction Hardened / Carburised Steel Copper and Copper Alloys
Cast Irons Bronze / Brass

Aluminium, magnesium and titanium are substrates not recommended for the Armoloy® coating.

For more downloadable info and links regarding this coating and others please visit our Literature & Useful Links

 

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