Armoloy Coating
What is Armoloy® ?
Armoloy® Thin Dense Chromium is a low-temperature (58°C
to 60°C), surface coating process based on chrome-plating technology,
but displays higher hardness, along with better lubricity and corrosion
than any other chromium coating on the market. Through a proprietary chemical
solution, Armoloy® is produced as a hard, thin, dense
chrome coating, where its micro-nodular surface texture boasts benefits
that other coatings can’t produce, enhancing use, and reducing wear.Properties of Armoloy®
•
High hardness – At 78HRc, Armoloy® Thin Dense Chrome is one
of the hardest coatings available. • Nodularity – A key property of Armoloy® is a nodular effect which increases lubricant retention and reduces surface contact area. This in turn improves the wear life and reduces friction.
• The dense nature of the coating means high corrosion resistance as the coating is almost free of micro-cracks (conventional chrome +/- 40 micro-cracks per cm2)
• Absolute adhesion - Armoloy® coating will not chip, flake, crack, peel or separate from the base metal under standard ASTM bend tests or under conditions of extreme heat or cold.
• Uniform deposits without thickness or edge build-up

• No requirement for post finishing (except special applications)
• Matt silver satin chrome finish
• Thermal Stability of between -240°C and 870°C
• Can be applied locally
Typical ThicknessThe standard deposit thickness of Armoloy TDC ranges between 0.0025 -0.0075mm (2,5 – 7,5 microns) with a tolerance range of 1.5 microns.
Armoloy® Applications
Being a versatile coating, Armoloy® can be applied on a variety of
shapes, sizes, forms and surfaces, creating a hard, slippery, and corrosion
resistant surface. It can be applied to internal diameters as well as
down blind holes as well as threads and flutes. There is no loss in definition
or profile of
the
surface and even scratches and blemishes, are reproduced in detail with
100% adhesion to the base metal. Various industries have used Armoloy® with great effect.
• Automotive - Engine and transmission parts such as valves, valve guides, pistons, gears and splines are protected without detrimental tolerance changes or variations.
Food and Pharmaceutical Processing - Armoloy’s nodular Thin Dense Chromium protects processing equipment against wear and corrosion without lubrication. Armoloy® coating resists attack by most organic and inorganic compounds, and is approved for use by the US FDA.
• Bearings and bearing surfaces coated with Armoloy® can run longer and cooler and are comparable to a 440C Stainless Steel for corrosion protection.

• Plastic and Rubber Moulding -- Plastic moulds have better release characteristics and reduced die wear when moulding abrasive materials. Armoloy® is also applicable on slides and locks and rotating cores.
• Nuclear components such as stainless control rods and tubes, adjusting nuts and bolts, grippers, lock pins and threaded components exhibit better anti-galling and corrosion resistance properties.
• Die Casting prevention as well as repair to heat checking can be performed on die casting moulds and gates and cores.
• Pumps and Valves with Armoloy® coated components handle corrosive liquids and abrasive materials with longer life.
| Successful Armoloy® Applications | ||||||||
| Screw Assemblies |
Chopping / Granular Blades | Die Casting Moulds |
Drill Bits for Soft Alloy |
Measurement Gauges |
||||
| Shafts | Injection Screws | Punches | Bushings | Pump Rotors | ||||
| Rods | Hinges | Gears | Seal Surfaces | Pump Housings | ||||
| Rails | Collars | Gear Racks | Firearms | Cavity Plates | ||||
| Nuts | Pump Pistons | Press Tools | Cutter Housings | Cavity Inserts | ||||
| Bolts | Cylinders | Sprockets | Cutting Blades | Ejector Pins | ||||
| Power Screws | Sleeves | Ball Screws | Shear Blades | Ejector Sleeves | ||||
| Washers | Guards | Guides | Rotary Knives | Chutes/Hoppers | ||||
| Valves | Dies | Ball Bearings | Spindles | Dowel Pins | ||||
| Valve Sterns | Slines | Bearing Races | Pivot Pins | Valve Guides | ||||
| Valve Bodies | Hammer Dies | Rollers | Nozzles | Wear Rings | ||||
Safety & Cleanliness

FDA/USDA
approved for use, without concern on food processing equipment, in clean
room environments and medical/pharmaceutical applications. Independent
testing has proven no issue of toxicity or skin irritation in Armoloy
coated parts.Benefits
• No chipping, cracking or peeling from the
basis metal therefore absolute adhesion to the base metal
• Reduces fretting and pickup or galling
• Reduced wear and friction of moving parts
• Enhanced corrosion resistance, in some cases replacing stainless steel.
• Improved release characteristics on moulds and dies
• Reduced maintenance and machinery replacement costs
• Smoother, faster and quieter running equipment
• Complies to AMS-2438a (10/98)
• Can be applied to internal and external geometries
• Protects expensive replacement parts such as stainless steel and tool steels
Armoloy® can be applied to nitrided surfaces, but all components must be clearly defined as being nitrided before coating. Armoloy® will not affect the tensile, yield or fatigue properties of the basis metal.
As the hardness and surface finish of base metals are increased, the performance of the Armoloy coating also improves. To maximise Armoloy performance, components should be engineered to a minimum of 50 HRc.
• Reduces fretting and pickup or galling • Reduced wear and friction of moving parts
• Enhanced corrosion resistance, in some cases replacing stainless steel.
• Improved release characteristics on moulds and dies
• Reduced maintenance and machinery replacement costs
• Smoother, faster and quieter running equipment
• Complies to AMS-2438a (10/98)
• Can be applied to internal and external geometries
• Protects expensive replacement parts such as stainless steel and tool steels
Armoloy® can be applied to nitrided surfaces, but all components must be clearly defined as being nitrided before coating. Armoloy® will not affect the tensile, yield or fatigue properties of the basis metal.
A guideline for Armoloy® success
As the hardness and surface finish of base metals are increased, the performance of the Armoloy coating also improves. To maximise Armoloy performance, components should be engineered to a minimum of 50 HRc.As the hardness and surface finish of base metals are increased, the performance of the Armoloy coating also improves. To maximise Armoloy performance, components should be engineered to a minimum of 50 HRc.
| The Full Range of Manufacturing Metals | |
| All Ferrous Metals | Most Non-Ferrous Metals |
| Tool Steels: DIN1, 2379, K110, D2, K340, K460, K600, Gauge Plate, H13, S7, EN19, EN24, etc | All Stainless Steels (300 and 400 Series, Inconel, 17 - 4PH, etc) |
| Bearing Steels (52100, 8620, etc) | Beryllium, Copper Alloys / Ampoco® |
| Induction Hardened / Carburised Steel | Copper and Copper Alloys |
| Cast Irons | Bronze / Brass |
Aluminium, magnesium and titanium are substrates not recommended for the Armoloy® coating. |
|
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